YH3800 Carbon Black Dispersion Tester for Rubber

Position: Home > > Industry specific instrument > Rubber plastic industry special testing instruments > Carbon black dispersion instrument > YH3800 Carbon Black Dispersion Tester for Rubber

YH3800 Carbon Black Dispersion Tester for Rubber

Product ID：HZXSthfs009

Price: Please inquire PDF Format

Supply Ability:50SETS/MON

Port:SHENZHEN

Product Introduction
Other information

Model NumberYH3800

Brand NameSHJINYAN

Payment TermsTT，PAYPAL，Alibaba.com Pay

YH3800 Carbon Black Dispersion Tester for Rubber
Product Introduction
YH3800 Carbon Black Dispersion Tester is a professional optical analysis instrument designed for evaluating carbon black dispersion in rubber materials. Based on the international standard GB/T 6030-2006, the instrument combines a high-resolution stereo microscope, CMOS imaging system, and specialized analysis software to measure carbon black particle size, agglomerate morphology, and dispersion distribution.
The tester is widely used in rubber manufacturing, tire production, polymer material research, and quality control laboratories to analyze carbon black dispersion performance and improve rubber compound formulation and processing quality.

Product Features
• Equipped with an imported Nikon stereo microscope and a 3-megapixel CMOS high-definition microscope camera to provide clear microscopic images.
• Includes a precision micrometer calibration scale for fast and accurate pixel size calibration.
• Supports direct selection of carbon black particle images, with automatic display of particle morphology parameters.
• Advanced software allows segmentation of connected carbon black particles or agglomerates for more accurate analysis.
• Supports deletion of selected particles to improve image processing efficiency.
• Uses USB 2.0 data communication interface, offering excellent compatibility with various computers.
• The microscope system and computer are separated, allowing connection with any computer equipped with a USB interface.
• Supports export of individual particle images for further analysis and documentation.
• Compatible with multiple operating systems, including Windows XP, Windows 7, Windows 8, and Windows 10.
• Measurement results are automatically stored in a database, allowing users to record and retrieve information such as operator name, sample ID, testing date, and testing time.
• Compact structure, attractive appearance, lightweight design, and easy laboratory installation.
• Provides high measurement accuracy, excellent repeatability, and fast testing speed.

Working Principle
The YH3800 Carbon Black Dispersion Tester uses optical microscopy imaging technology to observe the distribution of carbon black particles inside rubber samples.
During testing, the rubber specimen is placed under the stereo microscope. The high-resolution CMOS camera captures microscopic images, and the dedicated analysis software processes the images to identify carbon black particles and agglomerates.
The software analyzes particle size, shape, quantity, and distribution characteristics, providing quantitative evaluation results of carbon black dispersion quality. This enables manufacturers to optimize rubber formulations, mixing processes, and product performance.

Technical Parameters

Parameter	Specification
Model	YH3800
Product Type	Carbon Black Dispersion Tester
Application Standard	GB/T 6030-2006
Detection Range	0.5 μm – 1 cm
Microscope Camera	3 Megapixel CMOS High Definition Camera
Optical Magnification	100×
Sample Hole Diameter	4 mm
Image Resolution	1024 × 768 pixels / 2048 × 1368 pixels
Data Interface	USB 2.0
Operating System Compatibility	Windows XP / Windows 7 / Windows 8 / Windows 10
Power Supply	220V / 2A / 50Hz

Application Fields
1Rubber Manufacturing Industry
Used for evaluating carbon black dispersion uniformity in rubber compounds and improving product consistency.
2Tire Production
Helps tire manufacturers analyze carbon black distribution to optimize wear resistance, strength, and durability.
3Polymer Material Research
Suitable for research institutions studying filler dispersion behavior in rubber and polymer composite materials.
4Quality Control Laboratories
Provides reliable quantitative analysis for incoming material inspection, production monitoring, and finished product evaluation.

Advantages Compared with Traditional Carbon Black Dispersion Evaluation Methods

Traditional Manual Evaluation	YH3800 Carbon Black Dispersion Tester
Relies heavily on operator experience	Digital image analysis improves objectivity
Limited measurement data	Provides particle size, morphology, and distribution data
Difficult to store and compare results	Database storage enables historical data analysis
Longer testing process	Rapid image acquisition and automatic analysis
Poor repeatability between operators	High repeatability and measurement consistency

Why Choose YH3800 Carbon Black Dispersion Tester?
• Conforms to GB/T 6030-2006 testing requirements.
• Combines microscopy imaging and computer analysis technology.
• Provides accurate quantitative evaluation of carbon black dispersion.
• Suitable for rubber factories, tire manufacturers, research institutes, and testing laboratories.
• Compact design with simple operation and strong computer compatibility.

Frequently Asked Questions (FAQ)
1. What is a carbon black dispersion tester used for?
A carbon black dispersion tester is used to evaluate how evenly carbon black particles are distributed inside rubber materials. It measures particle size, morphology, and dispersion characteristics to assess rubber compound quality.
2. What standard does the YH3800 follow?
The YH3800 carbon black dispersion tester is designed according to GB/T 6030-2006, which specifies the evaluation method for carbon black dispersion in rubber.
3. What samples can be tested by YH3800?
The instrument is mainly used for rubber samples containing carbon black fillers, including rubber compounds, tire materials, and polymer composite materials.
4. What information can the analysis software provide?
The software can provide particle morphology parameters, particle size information, dispersion distribution data, and test records stored in the database.
5. Can testing results be exported?
Yes. The system supports exporting single particle images and saving measurement data for future analysis and comparison.
6. Is the instrument suitable for quality control laboratories?
Yes. With high repeatability, fast testing speed, and database management functions, YH3800 is suitable for production quality control and laboratory analysis.

Product Summary
YH3800 Carbon Black Dispersion Tester is a high-performance rubber testing instrument integrating stereo microscopy, digital imaging, and particle analysis software. It provides accurate and efficient evaluation of carbon black dispersion in rubber materials, making it an ideal solution for rubber manufacturers, tire companies, research laboratories, and material testing organizations.

Frequently Asked Questions (FAQ)
1. What is a carbon black dispersion tester used for?
A carbon black dispersion tester is used to evaluate how evenly carbon black particles are distributed inside rubber materials. It measures particle size, morphology, and dispersion characteristics to assess rubber compound quality.
2. What standard does the YH3800 follow?
The YH3800 carbon black dispersion tester is designed according to GB/T 6030-2006, which specifies the evaluation method for carbon black dispersion in rubber.
3. What samples can be tested by YH3800?
The instrument is mainly used for rubber samples containing carbon black fillers, including rubber compounds, tire materials, and polymer composite materials.
4. What information can the analysis software provide?
The software can provide particle morphology parameters, particle size information, dispersion distribution data, and test records stored in the database.
5. Can testing results be exported?
Yes. The system supports exporting single particle images and saving measurement data for future analysis and comparison.
6. Is the instrument suitable for quality control laboratories?
Yes. With high repeatability, fast testing speed, and database management functions, YH3800 is suitable for production quality control and laboratory analysis.