HYJ-88 Steel Rope Core Conveyor Belt Testing System Introduction: This system can effectively monitor the condition of the steel wire rope core conveyor belt during use, prevent the conveyor belt from affecting normal production due to breakage, tearing, and other damages, and avoid larger safety accidents. This system uses X-ray imaging direct digitization technology and adopts "fingerprint recognition" technology to process the generated images, intelligently recognize them, and issue timely warnings. characteristic: 1 . When the conveyor belt is working normally, the internal perspective image of the entire conveyor belt is displayed on the monitor like a movie, which is clear, intuitive, accurate and reliable. 2 . When there is a problem with a certain part of the conveyor belt, such as rusting of the steel wire rope core, breakage of the core, breakage of the strand, deviation, joint twitching, displacement, or rubber tearing, the system will sound and light an alarm, and at the same time flash a magnified local image of the problem area. 3 . After each detection, the system automatically generates a detection report. The inspection report provides a detailed description of all abnormal situations and accurately locates the problem area, with a lateral error of ≤ 1cm and a longitudinal error of ≤ 5cm. 4 . All images can be stored, and users can browse through current or historical images, thoroughly and carefully view the entire belt, and understand the current overall condition of the belt. 5 . The detection images and data can be uploaded to the Internet, and as long as there is internet access, the detection images can be viewed from anywhere. Even if the person in charge is traveling from home or out of town, they can be familiar with the condition of the belt. Function: 1. Remote operation Operators can perform operations such as switching power supply, switching radiation, image acquisition, and equipment status monitoring in the ground monitoring room, without the need for personnel to be on site to complete all equipment operations and status checks. The farthest communication distance is 120km. 2. Real time display The real-time running status of the belt is displayed on the computer screen, allowing users to watch it live like playing a movie. 3. Holographic storage The collected tape data is fully stored on the hard drive through multi-threaded and special disk operation methods, ensuring that perspective images that are indistinguishable from the actual tape can be obtained during processing and review. 4. Automatic recognition Using frequency domain and value domain algorithms to automatically analyze tape data, without the need for human assistance, the software automatically identifies the breakage, abnormalities, and joint twitching of the entire tape, and classifies and lists various defects for targeted maintenance by users. 5. Video playback Reproduce the entire process of tape operation, and adjust the tape running speed for users to view in detail. Double clicking on any defect can automatically jump to the corresponding defect image position, reducing user browsing time. 6. Defect localization Using pixel data, locate each identified defect and display the location information in the observation window and report. 7. High magnification Using the principle of magnifying glass, various defects can be observed in detail, including wire splitting, rust, etc. 8. Distance measurement By simple operation, the distance between any two points inside the tape can be measured, with a unit of 1mm. 9. Strength calculation Based on the analysis results and in accordance with the provisions of GB/T9770-2013, perform strength analysis and calculation on the adhesive tape. 10. Automatic alarm According to the actual tension of the tape during operation, combined with GB/T 9770-2013 and considering the safety factor, the software automatically sets the alarm limit. When the tape strength is lower than the alarm limit, an automatic sound and light alarm is triggered. 11. Graphic and textual reports After the detection is completed, simply click the "Report" button, and the software will automatically sort the defect images, defect locations, defect sizes, and other information identified during the testing process, and generate a graphic and textual report. 12. Unmanned operation According to the "unmanned" button in the operation interface, the software can automatically complete the entire detection process without the need for personnel supervision. 13. Safety Analysis Report Intelligent monthly and annual report analysis.
Introduction: This system can effectively monitor the condition of the steel wire rope core conveyor belt during use, prevent the conveyor belt from affecting normal production due to breakage, tearing, and other damages, and avoid larger safety accidents. This system uses X-ray imaging direct digitization technology and adopts "fingerprint recognition" technology to process the generated images, intelligently recognize them, and issue timely warnings.
