YZXQ-2 Automatic Single-Head Mounting Machine

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YZXQ-2 Automatic Single-Head Mounting Machine

Product ID：Otherlxqj006

Price: Please inquire PDF Format

Supply Ability:50 SETS/MON

Port:SHENZHEN

Product Introduction
Other information

Model NumberYZXQ-2

Brand NameSHJINXIANG

Payment TermsTT，PAYPAL，Alibaba.com Pay

YZXQ-2 Automatic Single-Head Mounting Machine

Product Introduction
The YZXQ-2 Automatic Single-Head Mounting Machine is an advanced hydraulic, water-cooled metallographic specimen mounting press designed for efficient preparation of metallographic samples. The mounting process is automatically controlled by a programmed sequence, including heating, pressing, pressure holding, cooling, and pressure release, allowing one-button automatic operation without continuous operator supervision.
The machine uses a hydraulic pump to generate a mounting pressure of up to 160 bar (16 MPa), producing compact and firmly mounted specimens. Its external water-cooling system shortens the sample preparation cycle, while the unique rotary locking mechanism makes mold operation convenient and reliable.
The YZXQ-2 is especially suitable for small, irregularly shaped, difficult-to-handle, edge-sensitive samples, as well as specimens that will subsequently undergo automatic grinding and polishing.
Note: The YZXQ-2 is designed for use with thermosetting mounting materials, such as Bakelite powder and electrical jade powder.

Key Features
• Automatic single-head metallographic specimen mounting machine
• Hydraulic pressure system for high and stable mounting pressure
• Maximum factory-set pressure of 160 bar / 16 MPa
• Automatic heating, pressing, pressure holding, cooling, and pressure release
• One-button programmed operation
• No continuous operator supervision required
• External water-cooling system for faster sample preparation
• Rotary locking mechanism for convenient mold operation
• Stable and reliable performance
• Produces dense and firmly mounted metallographic specimens
• Optional mold diameters: 25 mm, 30 mm, or 40 mm
• Temperature setting range up to 180°C
• Suitable for small and irregular samples
• Helps protect specimen edges during subsequent grinding and polishing
• Suitable for samples prepared for automatic grinding and polishing

Working Principle
The YZXQ-2 uses a combination of hydraulic compression, controlled heating, pressure holding, and water cooling to produce a solid-mounted metallographic specimen.
The specimen is placed into the selected mold together with an appropriate thermosetting mounting compound. After the mold is locked, the programmed cycle automatically heats the mounting material while the hydraulic pump applies pressure.
Once the preset temperature and pressure conditions are reached, the system maintains pressure for the specified holding time, allowing the thermosetting material to form a dense and stable mount around the specimen.
After the holding stage, the external water-cooling system rapidly reduces the mold temperature. The system then completes pressure release, allowing the mounted specimen to be safely removed.
This automated sequence improves mounting consistency and reduces variations caused by manual operation.

Technical Parameters

Parameter	Specification
Model	YZXQ-2
Product Type	Automatic Single-Head Metallographic Mounting Machine
Mounting Mold	Ø25 mm, Ø30 mm, or Ø40 mm, one selected
Mold Cavity Height	108 mm
Effective Cavity Height	60 mm
Heating Power, Ø25 mm	1.0 kW
Heating Power, Ø30 mm	1.2 kW
Heating Power, Ø40 mm	1.6 kW
Mounting Pressure	160 bar / 16 MPa / 160 kgf, factory-set and non-adjustable
Temperature Setting Range	0–180°C
Factory Temperature Setting	120°C
Pressure Holding Time	Adjustable
Factory Holding Time, Ø40 mm	1 min 30 sec
Factory Holding Time, Ø25/Ø30 mm	1 min
Cooling Method	External water-source cooling
Power Supply	Single-phase 220 V, 50 Hz, 10 A
Dimensions	520 × 480 × 520 mm
Net Weight	60 kg

Application Scenarios
The YZXQ-2 is suitable for metallographic laboratories and quality-control environments where specimens require secure mounting before grinding, polishing, and microscopic examination.
Metallographic Sample Preparation
Mounts metal samples into standardized shapes for subsequent grinding, polishing, etching, and microscopic observation.
Small and Irregular Samples
Particularly suitable for specimens that are too small or irregular to handle conveniently during manual preparation.
Edge-Sensitive Specimens
Provides mounting support around samples where edge protection is important for accurate metallographic examination.
Automated Grinding and Polishing
Mounted specimens can be conveniently transferred to automated grinding and polishing systems.
Industrial Quality Control
Suitable for routine metallographic inspection in steel, machinery, casting, heat treatment, and materials laboratories.
Research and Education
Useful for universities, research institutes, and materials science laboratories performing metallographic sample preparation.

YZXQ-2 vs. Manual Metallographic Mounting

Feature	YZXQ-2 Automatic Mounting Machine	Manual Mounting
Operation	Programmed automatic cycle	Mainly manual
Heating	Automatic	Manual or semi-manual
Pressure	Hydraulic, 160 bar	Depends on equipment/operator
Pressure Holding	Automatic	Operator-controlled
Cooling	External water cooling	Usually manual
Operator Supervision	Minimal	Required
Mounting Consistency	High	More operator-dependent
Sample Preparation Speed	Fast	Generally slower
Small Samples	Excellent	More difficult to handle
Irregular Samples	Suitable	More challenging
Edge Protection	Effective with proper mounting	Operator-dependent
Grinding/Polishing Preparation	Highly suitable	Suitable

The YZXQ-2 automatic single-head mounting machine provides a more consistent and convenient alternative to manual metallographic mounting. Its hydraulic pressure, automatic thermal cycle, programmed pressure holding, and water cooling help standardize specimen preparation while reducing operator workload.

Frequently Asked Questions (FAQ)
1. What is the YZXQ-2 Automatic Mounting Machine used for?
It is used to mount metallographic specimens into standardized shapes before grinding, polishing, etching, and microscopic examination.
2. What types of samples are suitable for the YZXQ-2?
It is particularly suitable for small, irregularly shaped, difficult-to-handle, edge-sensitive specimens, and samples intended for automatic grinding and polishing.
3. What mounting materials can be used?
The YZXQ-2 is intended for thermosetting mounting materials, such as Bakelite powder and electrical jade powder.
4. What is the maximum mounting pressure?
The factory-set mounting pressure is 160 bar, equivalent to 16 MPa or approximately 160 kgf. The pressure is factory-set and is not adjustable.
5. What mold sizes are available?
One mold can be selected from Ø25 mm, Ø30 mm, or Ø40 mm according to the application requirements.
6. How does the machine cool the mounted specimen?
The YZXQ-2 uses an external water-source cooling system to accelerate cooling after the heating and pressure-holding stages.
7. Is continuous operator supervision required?
No. The machine automatically controls heating, pressing, pressure holding, cooling, and pressure release according to the programmed cycle.
8. What is the temperature range?
The temperature setting range is 0–180°C, with a factory default setting of 120°C.
9. Can the mounted samples be used for automatic grinding and polishing?
Yes. The machine is specifically suitable for preparing mounted specimens for subsequent automatic grinding and polishing, particularly when sample handling and edge protection are important.

Conclusion
The YZXQ-2 Automatic Single-Head Mounting Machine is a hydraulic and water-cooled metallographic specimen mounting press designed to automate the critical mounting stage of metallographic sample preparation. With 160 bar hydraulic pressure, programmable heating and pressure holding, external water cooling, and one-button operation, it provides fast and consistent sample mounting with reduced operator intervention.
The YZXQ-2 is an ideal choice for metallographic laboratories, materials research, steel and casting industries, machinery manufacturing, quality-control laboratories, universities, and research institutes requiring reliable preparation of small, irregular, or edge-sensitive specimens.

Frequently Asked Questions (FAQ)
1. What is the YZXQ-2 Automatic Mounting Machine used for?
It is used to mount metallographic specimens into standardized shapes before grinding, polishing, etching, and microscopic examination.
2. What types of samples are suitable for the YZXQ-2?
It is particularly suitable for small, irregularly shaped, difficult-to-handle, edge-sensitive specimens, and samples intended for automatic grinding and polishing.
3. What mounting materials can be used?
The YZXQ-2 is intended for thermosetting mounting materials, such as Bakelite powder and electrical jade powder.
4. What is the maximum mounting pressure?
The factory-set mounting pressure is 160 bar, equivalent to 16 MPa or approximately 160 kgf. The pressure is factory-set and is not adjustable.
5. What mold sizes are available?
One mold can be selected from Ø25 mm, Ø30 mm, or Ø40 mm according to the application requirements.
6. How does the machine cool the mounted specimen?
The YZXQ-2 uses an external water-source cooling system to accelerate cooling after the heating and pressure-holding stages.
7. Is continuous operator supervision required?
No. The machine automatically controls heating, pressing, pressure holding, cooling, and pressure release according to the programmed cycle.
8. What is the temperature range?
The temperature setting range is 0–180°C, with a factory default setting of 120°C.
9. Can the mounted samples be used for automatic grinding and polishing?
Yes. The machine is specifically suitable for preparing mounted specimens for subsequent automatic grinding and polishing, particularly when sample handling and edge protection are important.