YC-3100 pilot-scale vacuum low-temperature spray dryer Introduction: The YC-3100 pilot-scale vacuum spray dryer is an innovative device that combines precise laboratory control with the potential for industrial production. This equipment not only retains the essence of the YC-2000, which achieves low-temperature and high-efficiency drying in a vacuum environment, but also significantly enhances processing capacity, flexibility, and adaptability. It fully simulates industrial production and provides strong support for the crucial step of transitioning from research to production. The pilot-scale vacuum low-temperature spray dryer is widely used in various fields such as pharmaceuticals, food, chemicals, and new materials, and is particularly suitable for: biopharmaceutical and drug development: protecting thermally sensitive drug active ingredients and accelerating the process of new drug development; food and nutritional product development: retaining the nutritional components and flavor of food raw materials and enhancing product quality; chemical material preparation: processing high-viscosity and easily oxidizable materials to prepare high-quality powder materials; and new material exploration: providing reliable drying solutions for cutting-edge material research such as nanomaterials and catalysts. Features: 1. Flexible material processing capability: The pilot-scale vacuum low-temperature spray dryer is designed with full consideration of the transition needs from small-batch research in the laboratory to large-scale verification in the pilot stage. Its maximum processing capacity is 10L/H, but it can also maintain stable drying effects and product quality for microsamples as small as 200mL (depending on factors such as the solid content of the material), ensuring a high degree of consistency between experimental data and production reality; 2. Low-temperature vacuum environment: Inheriting the core advantages of the YC-2000 vacuum low-temperature spray dryer, the YC-2100 pilot-scale equipment also operates under vacuum conditions, effectively reducing the drying temperature. Furthermore, with a temperature control accuracy of ±2°C, it avoids issues such as loss of material nutrients, color changes, and inactivation of active ingredients caused by high temperatures. This is particularly crucial for heat-sensitive materials such as biologics, pharmaceutical intermediates, food ingredients, and heat-sensitive polymer materials; 3. Easy operation, cleaning and maintenance: Considering the frequent replacement of materials during the laboratory and pilot stages, the equipment design emphasizes ease of cleaning. All parts that require cleaning adopt a quick-release structure, making disassembly and assembly easy. This facilitates thorough cleaning of parts that come into contact with materials, reduces the risk of cross-contamination, and ensures the drying effect; 4. All data can be copied to a USB flash drive, or an optional computer-type touch screen can be equipped to generate corresponding data and charts on the touch screen; 5. With a reasonable design and compact structure, the overall height of the equipment does not exceed 2.6 meters, and it occupies a small area, making it easier to operate; Technical Specifications: Power: 20KW Voltage: 380V, three-phase five-wire, 50-60 Hz Processing capacity: 6000-10000ml/h (aqueous solution) Compressed air: 128L/min Heater: 18000W Minimum inlet air temperature: 70⁰C Minimum air outlet temperature: 50⁰C Temperature accuracy: ±2°C Particle size range: 1-120µm Spray head type: Two-fluid (three-fluid optional) Nozzle inner diameter: 3mm standard Maximum feed rate: 10000ml/hr Minimum sample size: 200ml (related to factors such as the solid content of the material) Seal ring material: Silicone Drying chamber material: SUS304 stainless steel (SUS316 stainless steel is optional) Machine material: SUS304 stainless steel (SUS316 stainless steel is optional) Material of cyclone separator: SUS304 stainless steel (SUS316 stainless steel is optional) Spray head material: SUS-316 stainless steel Display screen: 8-inch LCD touch screen, used for displaying inlet temperature and peristaltic pump speed Heating protection: The fan will not stop until the temperature drops below 90℃
Introduction: The YC-3100 pilot-scale vacuum spray dryer is an innovative device that combines precise laboratory control with the potential for industrial production. This equipment not only retains the essence of the YC-2000, which achieves low-temperature and high-efficiency drying in a vacuum environment, but also significantly enhances processing capacity, flexibility, and adaptability. It fully simulates industrial production and provides strong support for the crucial step of transitioning from research to production. The pilot-scale vacuum low-temperature spray dryer is widely used in various fields such as pharmaceuticals, food, chemicals, and new materials, and is particularly suitable for: biopharmaceutical and drug development: protecting thermally sensitive drug active ingredients and accelerating the process of new drug development; food and nutritional product development: retaining the nutritional components and flavor of food raw materials and enhancing product quality; chemical material preparation: processing high-viscosity and easily oxidizable materials to prepare high-quality powder materials; and new material exploration: providing reliable drying solutions for cutting-edge material research such as nanomaterials and catalysts.
