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Vim®-1 Vacuum Cold Mounting Machine

Product ID:Otherlxqj011

Price: Please inquire PDF Format
Supply Ability:50 SETS/MON
Port:SHENZHEN
  • Product Introduction
  • Other information
  • Model NumberVim®-1
    Brand NameLZWEIYI
    Payment TermsTT,PAYPAL,Alibaba.com Pay
    Vim®-1 Vacuum Cold Mounting Machine
     
    Product Introduction
    The Vim®-1 Vacuum Cold Mounting Machine is designed for vacuum impregnation and cold mounting of metallographic specimens, particularly porous, fragile or complex samples. By removing trapped air from the specimen, the mounting compound can penetrate pores and gaps more effectively, reducing voids between the specimen and mounting material.
    This improves edge retention and specimen support during subsequent grinding and polishing, making the Vim-1 especially useful for fragile and porous materials.
    A robust vacuum pump provides sufficient vacuum for rapid air removal. The unique rotating cup holder inside the vacuum chamber allows multiple specimens to be vacuum impregnated simultaneously. The dedicated pouring mechanism enables premixed mounting compound to be placed in a mixing cup and poured into specimen molds in a controlled manner.
    The system is compatible with various epoxy resin and polyester cold-mounting compounds.

     


    Performance Features
    • Designed for vacuum cold mounting and vacuum impregnation of metallographic specimens.
    •  Removes trapped air from porous and permeable samples.
    •  Improves penetration of epoxy or polyester mounting compounds.
    •  Reduces gaps between the specimen and mounting compound.
    •  Helps improve edge retention during grinding and polishing.
    •  Provides better support for fragile specimens.
    •  Robust vacuum pump provides a maximum vacuum of -85 kPa.
    •  Rotating cup holder supports simultaneous processing of multiple specimens.
    •  5 rpm rotating tray helps distribute mounting compound during impregnation.
    •  Dedicated pouring mechanism simplifies resin filling.
    •  Compatible with various epoxy resin and polyester cold-mounting compounds.
    •  Compact vacuum chamber with Φ260 × 125 mm chamber dimensions.
    •  Simple vacuum/pressure cycling operation.

     


    Working Principle
    The specimen mold is placed inside the vacuum chamber, and the prepared cold-mounting compound is placed in the mixing cup. After the chamber is evacuated, air trapped inside pores and cavities of the specimen is removed.
    The premixed mounting compound is then poured into the specimen mold. Under vacuum conditions, the compound can penetrate the previously evacuated pores and gaps, improving contact between the mounting material and specimen.
    After approximately one minute of pouring/holding, the chamber is returned to atmospheric pressure. The vacuum-pressure cycle can be repeated several times to improve impregnation. The chamber is then opened and the mounted specimen is allowed to cure normally.
    This process is particularly beneficial for porous, cracked, fragile or edge-sensitive specimens.

     


    Technical Parameters
    Parameter Specification
    Model Vim®-1
    Equipment Type Vacuum Cold Mounting Machine
    Maximum Vacuum -85 kPa
    Vacuum Chamber Size Φ260 × 125 mm
    Tray Speed 5 rpm
    Power Supply 220 V / 110 V
    Main Unit Power 6 W
    Mounting Method Vacuum impregnation / cold mounting
    Compatible Compounds Epoxy resin and polyester cold-mounting compounds
    Sample Processing Multiple specimens simultaneously
     


    Application Scenarios
    The Vim®-1 is suitable for metallographic and material sample preparation where porous or fragile specimens require enhanced mounting support:
    •  Metallographic laboratories
    •  Materials research
    •  Porous metal specimens
    •  Rock and geological specimens
    •  Ceramic materials
    •  Composite materials
    •  Fragile or cracked specimens
    •  Coating and surface-layer analysis
    •  Failure analysis
    •  Quality inspection laboratories
    •  Research institutes and universities
    After vacuum cold mounting, specimens can proceed to grinding, polishing, etching and microscopic observation.

     


    Comparison: Vim-1 Vacuum Cold Mounting vs. Conventional Cold Mounting
    Feature Vim®-1 Vacuum Cold Mounting Conventional Cold Mounting
    Air Removal Vacuum removes trapped air Air may remain in pores
    Resin Penetration Improved by vacuum impregnation Mainly gravity/manual filling
    Porous Samples Particularly suitable More difficult to impregnate
    Edge Retention Helps improve edge support Depends on mounting quality
    Fragile Samples Provides enhanced support May leave gaps around specimen
    Multiple Samples Rotating cup holder supports multiple samples Usually manual processing
    Mounting Compound Epoxy and polyester compounds Depends on mounting method
    Process Control Vacuum/atmospheric pressure cycling Generally simpler manual process
    Application Advanced metallographic sample preparation General cold mounting
     


    FAQ
    1.  What is the Vim®-1 Vacuum Cold Mounting Machine used for?
    It is used for vacuum impregnation and cold mounting of metallographic specimens, especially porous and fragile samples.
    2. Why is vacuum used during cold mounting?
    Vacuum removes air trapped in pores and gaps, allowing the mounting compound to penetrate these areas more effectively.
    3. What types of samples benefit most from vacuum impregnation?
    Porous, cracked, fragile and complex specimens can particularly benefit because improved resin penetration provides better support during subsequent preparation.
    4. What is the maximum vacuum of the Vim-1?
    The maximum vacuum is -85 kPa.
    5. Can multiple specimens be processed at the same time?
    Yes. The vacuum chamber uses a rotating cup holder that allows multiple specimens to undergo vacuum impregnation simultaneously.
    6. What mounting compounds can be used?
    The Vim-1 can be used with various epoxy resin and polyester cold-mounting compounds.
    7. How does vacuum mounting improve edge retention?
    By reducing air gaps and improving contact between the mounting compound and specimen, the process helps support specimen edges during grinding and polishing.
    8. What is the vacuum chamber size?
    The vacuum chamber measures Φ260 × 125 mm.
    9. What preparation processes follow vacuum cold mounting?
    Mounted specimens can proceed to grinding, polishing, etching and microscopic metallographic or material-structure observation.


  • FAQ
    1.  What is the Vim®-1 Vacuum Cold Mounting Machine used for?
    It is used for vacuum impregnation and cold mounting of metallographic specimens, especially porous and fragile samples.
    2. Why is vacuum used during cold mounting?
    Vacuum removes air trapped in pores and gaps, allowing the mounting compound to penetrate these areas more effectively.
    3. What types of samples benefit most from vacuum impregnation?
    Porous, cracked, fragile and complex specimens can particularly benefit because improved resin penetration provides better support during subsequent preparation.
    4. What is the maximum vacuum of the Vim-1?
    The maximum vacuum is -85 kPa.
    5. Can multiple specimens be processed at the same time?
    Yes. The vacuum chamber uses a rotating cup holder that allows multiple specimens to undergo vacuum impregnation simultaneously.
    6. What mounting compounds can be used?
    The Vim-1 can be used with various epoxy resin and polyester cold-mounting compounds.
    7. How does vacuum mounting improve edge retention?
    By reducing air gaps and improving contact between the mounting compound and specimen, the process helps support specimen edges during grinding and polishing.
    8. What is the vacuum chamber size?
    The vacuum chamber measures Φ260 × 125 mm.
    9. What preparation processes follow vacuum cold mounting?
    Mounted specimens can proceed to grinding, polishing, etching and microscopic metallographic or material-structure observation.


     
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