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SJ5800 Integrated Profile Meter

Product ID：CLBMccd007

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  • Product Introduction
  • Other information
  • Model NumberSJ5730
    Brand NameSHENZHENZONGTU
    Payment TermsTT，PAYPAL，Alibaba.com Pay
    SJ5800 Integrated Profile Meter
    High Precision CNC Contour & Surface Roughness Measurement System
     
    Product Introduction
    The SJ5800 Integrated Profile Meter is an advanced CNC contour measurement and surface roughness measurement system designed for precision inspection of complex workpiece surfaces. Equipped with a grinding-grade friction linear guide, DC servo drive system, high-performance rotary measurement system, and high-precision linear optical scale X-axis, the SJ5800 provides excellent stability, straightness, and measurement accuracy.
    By establishing a two-dimensional coordinate system of the workpiece surface, the instrument collects profile data, performs high-precision calibration correction, and reconstructs the actual contour curve. With professional analysis software, it can simultaneously evaluate surface roughness parameters, contour dimensions, geometric tolerances, and profile deviations.
    The SJ5800 allows micro roughness and macro contour measurement in one clamping operation, greatly improving inspection efficiency. It is especially suitable for large curved surface measurement applications such as bearings, artificial joints, precision molds, gears, blades, and bearing rollers.
     
    Performance Features
    1. High Precision Contour Measurement System
    ● Grinding-grade friction linear guide ensures excellent motion stability.
    ● DC servo drive provides smooth and accurate scanning.
    ● High-precision linear optical scale improves X-axis positioning accuracy.
    ● Advanced calibration system automatically corrects measurement data.
    2. Integrated Roughness & Profile Analysis
    Supports simultaneous measurement of:
    ● Macro contour geometry
    ● Surface roughness
    ● Dimensional characteristics
    ● Form and position tolerances
    Supported roughness evaluation includes:
    ● R parameters
    ● P parameters
    ● W parameters
    ● Rcore
    ● Motif roughness analysis
    3. Powerful CNC Automatic Measurement Capability
    ● Supports CNC templates import/export and editing.
    ● Enables high-efficiency batch inspection.
    ● Automatically generates PDF inspection reports.
    ● Provides NG status warning for production quality control.
    ● Supports automatic return of X axis, Z axis, and measuring arm after measurement.
    4. Comprehensive Geometry Measurement Tools
    The SJ5800 supports measurement of:
    ● Points
    ● Lines
    ● Circles
    ● Circular arcs
    ● Centers
    ● Angles
    ● Distances
    ● Coordinates
    ● Areas
    Advanced construction features include:
    ● Intersection points
    ● Center points
    ● Angle bisectors
    ● Tangent lines
    ● Parallel lines
    ● Vertical lines
    ● Offset features
    ● Rotated lines
    ● Inscribed circles
    5. Advanced Tolerance Evaluation
    Supports:
    ● Straightness
    ● Circularity
    ● Parallelism
    ● Perpendicularity
    ● Concentricity
    ● Profile tolerance
    Allows tolerance setting and automatic pass/fail judgment.
    6. Flexible Data Management & Output
    Supports:
    ● Word reports
    ● PDF reports
    ● Excel reports
    ● TXT profile data
    ● PRF files
    ● DXF files
    ● Q-DAS format output
    Provides SPC statistical analysis including:
    ● Cp
    ● Cpk
    ● Pp
    ● Ppk
    ● Control charts
     
    Working Principle
    The SJ5800 Integrated Profile Meter uses a precision scanning probe system to measure the surface profile of a workpiece.
    During operation, the X-axis optical scale and servo-driven scanning mechanism move the measuring sensor along the workpiece surface. The sensor detects vertical displacement changes and converts them into digital coordinate data.
    The software then:
    1.Builds a 2D coordinate model of the measured surface.
    2.Applies calibration correction to improve accuracy.
    3.Generates a profile curve.
    4.Calculates contour dimensions, geometric tolerances, and roughness parameters.
    5.Compares measured data with standard profiles and generates inspection reports.
    This integrated measurement method enables accurate evaluation of both large-scale contour features and microscopic surface roughness.
     
    Technical Parameters
    Parameter Specification
    Product Model SJ5800 Integrated Profile Meter
    Measurement Type CNC contour measurement + surface roughness measurement
    Drive System DC servo drive system
    Guide System Grinding-grade friction linear guide
    X Axis Measurement High precision linear optical scale
    Measurement Mode Fixed start/end, fixed length scanning, segmented multi-area scanning
    CNC Function Template import/export, batch automatic measurement
    Profile Comparison Formats CNC, XML, DXF
    Coordinate System Line, two-point coordinate creation, origin setting, rotation
    Geometry Measurement Point, line, circle, arc, angle, distance, coordinate, area
    Form Tolerance Straightness, circularity, parallelism, perpendicularity, concentricity, profile
    Roughness Evaluation R, P, W parameters, Rcore, Motif
    Data Output Word, PDF, Excel, TXT, PRF, DXF, Q-DAS
    SPC Analysis Cp, Cpk, Pp, Ppk and control charts
    Report Function Automatic report generation, printing, batch statistics
     
    Application Scenarios
    Bearing Manufacturing
    ● Bearing raceway profile measurement
    ● Roller surface inspection
    ● Roundness and roughness evaluation
    Automotive Industry
    ● Engine components
    ● Transmission parts
    ● Precision mechanical assemblies
    Precision Mold Manufacturing
    ● Mold cavity contour inspection
    ● Complex curved surface measurement
    ● Tooling quality control
    Aerospace Components
    ● Blade profile inspection
    ● High-precision surface analysis
    ● Complex geometry verification
    Precision Hardware & Machinery
    ● CNC machining parts
    ● Gear inspection
    ● Shaft and curved component measurement
     
    SJ5800 Integrated Profile Meter vs Traditional Measuring Instruments
    Feature SJ5800 Integrated Profile Meter Traditional Contour Tester Traditional Roughness Tester
    Contour Measurement Excellent Good Limited
    Roughness Measurement Integrated Partial Excellent
    Large Curved Surface Measurement Supported Limited Not suitable
    CNC Automatic Inspection Yes Usually unavailable No
    Batch Measurement Supported Limited Limited
    Geometric Tolerance Analysis Comprehensive Partial Not available
    SPC Data Analysis Supported Rare Rare
    One-Time Clamping Measurement Yes Usually requires multiple setups No
     
    FAQ
    1. What is the SJ5800 Integrated Profile Meter used for?
    The SJ5800 is used for high-precision contour measurement, surface roughness testing, geometric tolerance inspection, and profile comparison of precision components.
    2. Can the SJ5800 measure both roughness and contour in one operation?
    Yes. The system combines macro contour measurement and micro surface roughness evaluation without changing fixtures.
    3. What types of surfaces can the SJ5800 measure?
    It is suitable for flat surfaces, curved surfaces, circular surfaces, spherical surfaces, and complex profiles such as bearings, molds, gears, and blades.
    4. Does the SJ5800 support automatic batch inspection?
    Yes. CNC templates, automatic measurement programs, report generation, and NG alarms make it suitable for mass production quality control.
    5. What data formats can be exported?
    The system supports Word, PDF, Excel, TXT, PRF, DXF, and Q-DAS output formats.
     
    Summary
    The SJ5800 Integrated Profile Meter is a professional CNC contour measurement system and surface roughness analyzer designed for modern precision manufacturing. With high stability, automatic CNC inspection, comprehensive geometric analysis, and powerful data management functions, it provides an efficient solution for bearing inspection, automotive parts measurement, mold analysis, and complex curved surface quality control.
     
     

  • FAQ
    1. What is the SJ5800 Integrated Profile Meter used for?
    The SJ5800 is used for high-precision contour measurement, surface roughness testing, geometric tolerance inspection, and profile comparison of precision components.
    2. Can the SJ5800 measure both roughness and contour in one operation?
    Yes. The system combines macro contour measurement and micro surface roughness evaluation without changing fixtures.
    3. What types of surfaces can the SJ5800 measure?
    It is suitable for flat surfaces, curved surfaces, circular surfaces, spherical surfaces, and complex profiles such as bearings, molds, gears, and blades.
    4. Does the SJ5800 support automatic batch inspection?
    Yes. CNC templates, automatic measurement programs, report generation, and NG alarms make it suitable for mass production quality control.
    5. What data formats can be exported?
    The system supports Word, PDF, Excel, TXT, PRF, DXF, and Q-DAS output formats.
     
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