PATLink 1000 Online Laser Particle Size Monitoring System

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PATLink 1000 Series Online Laser Particle Size Monitoring System

Product ID：WLjg085

Price: Please inquire PDF Format

Supply Ability:50 SETS/MON

Port:SHENZHEN

Product Introduction
Other information

Model NumberPATLink 1000 Series

Brand NameZHZHENLI

Payment TermsTT，PAYPAL，Alibaba.com Pay

PATLink 1000 Series Online Laser Particle Size Monitoring System
Product Overview
The PATLink 1000 Series Online Laser Particle Size Monitoring System is designed for real-time particle size measurement and process control in powder production. Based on the laser diffraction principle, it continuously monitors particle size distribution directly on production lines and can transmit measurement data to production equipment through industrial communication interfaces.
With a measurement range of 0.1–1000 μm, PATLink 1000 supports both wet and dry processes. It can be used for online measurement as well as at-line analysis of manually collected samples.
The system is suitable for demanding industrial environments and helps improve product consistency, reduce waste and labor costs, and optimize powder production efficiency.

Key Features
• Fast measurement: Up to 5 complete particle size distributions per second, with millions of particles measurable per minute.
• Wide-angle optical system: Provides reliable measurement of submicron particles.
• Advanced window protection: Patented liquid sheath-flow protection for wet measurement and dual air-curtain protection for dry measurement.
• Multi-line monitoring: One host can monitor multiple production lines and support both On-line and At-line measurement.
• Stable optical system: Fiber-optic polarization-maintaining and spatial filtering technologies eliminate the need for mechanical optical adjustment during operation.
• Industrial protection: Meets industrial EMC requirements and provides IP65 protection against dust and water.
• Long-distance communication: Fiber-optic connection supports strong interference resistance and data transmission/control over distances of up to 1 km.
• Industrial communication: Supports Modbus RTU/TCP and connection to customer PLC systems.

Working Principle
PATLink 1000 uses laser diffraction and full-range Mie theory to determine particle size distribution.
A laser beam passes through the dispersed particles, and the system detects the scattering intensity at different angles. The measured scattering pattern is processed using the optical model and inversion algorithm to calculate the particle size distribution.
During production, the system continuously samples and measures material from the process line, providing real-time particle size data for process monitoring and automatic control.

Technical Specifications

Parameter	Specification
Model	PATLink 1000
Measurement Principle	Laser Diffraction / Full-Range Mie Theory
Particle Size Range	Wet: 0.1–1000 μm; Dry: 0.2–1000 μm
Wet Dilution Ratio	1:10–1:100,000
Wet Window Protection	Patented Liquid Sheath-Flow Protection
Dry Window Protection	Dual Air-Curtain Protection
Light Source	Temperature-Stabilized Solid-State Laser
Laser Wavelength	638 nm
Maximum Laser Power	20 mW
Spatial Filtering	Non-Pinhole Polarization Filtering Technology
Data Acquisition Rate	Up to 20 kHz
Measurement Speed	Up to 5 measurements/s
Accuracy	Dv50 better than ±1%
Repeatability	Dv50 better than ±0.5%
Laser Safety	Class 1 Laser Product
Protection Rating	IP65
Operating Temperature	-10°C to 45°C
Operating Humidity	10%–90%, non-condensing
Operating Platform	Windows 7 Professional or later
Minimum Computer Configuration	Intel i3 CPU, 2 GB RAM, 500 GB HDD
Optical Measurement Unit Weight	16 kg
Optical Measurement Unit Dimensions	622 × 164 × 393 mm (L × W × H)

Accuracy and repeatability are based on NIST-traceable latex reference standards.

Applications
• Battery materials
• Cement
• Flour processing
• Powder metallurgy
• 3D printing materials
• Pharmaceutical manufacturing
• Advanced ceramics
• Polishing slurry
• Powder coatings
• Pigments and color pastes
• Other powder production processes

Online vs. Laboratory Particle Size Analysis

Feature	PATLink 1000 Online System	Conventional Laboratory Analyzer
Measurement Mode	Real-time online / at-line	Laboratory sampling
Process Monitoring	Continuous	Periodic
Production Line Integration	Supported	Generally not available
Automatic Process Control	Supported via PLC	Usually manual
Measurement Speed	Up to 5 times/s	Batch measurement
Wet/Dry Processes	Both supported	Depends on configuration
Multi-Line Monitoring	Supported	Not applicable
Industrial Protection	IP65	Generally laboratory design

FAQ
What is PATLink 1000 used for?
PATLink 1000 is used for real-time particle size monitoring and process control in powder production lines.
What particle size range can it measure?
The wet measurement range is 0.1–1000 μm, while the dry measurement range is 0.2–1000 μm.
Can PATLink 1000 measure both wet and dry materials?
Yes. The system supports both wet and dry production processes with dedicated window protection technologies.
How fast can PATLink 1000 measure?
It can measure up to 5 complete particle size distributions per second.
Can PATLink 1000 connect to a PLC?
Yes. It supports Modbus RTU/TCP industrial communication protocols and can be integrated with customer PLC systems for automated process control.
Can one system monitor multiple production lines?
Yes. The multi-line configuration allows one host to monitor multiple production lines according to the customer's process requirements.

FAQ
What is PATLink 1000 used for?
PATLink 1000 is used for real-time particle size monitoring and process control in powder production lines.
What particle size range can it measure?
The wet measurement range is 0.1–1000 μm, while the dry measurement range is 0.2–1000 μm.
Can PATLink 1000 measure both wet and dry materials?
Yes. The system supports both wet and dry production processes with dedicated window protection technologies.
How fast can PATLink 1000 measure?
It can measure up to 5 complete particle size distributions per second.
Can PATLink 1000 connect to a PLC?
Yes. It supports Modbus RTU/TCP industrial communication protocols and can be integrated with customer PLC systems for automated process control.
Can one system monitor multiple production lines?
Yes. The multi-line configuration allows one host to monitor multiple production lines according to the customer's process requirements.