MSK-SP-04-LD Ultrasonic Spray Pyrolysis Coating Machine for Thin Films

Position: Home > > Optical instruments and equipment > Electron microscope sample preparation > film coating machine > MSK-SP-04-LD Ultrasonic Spray Pyrolysis Thin Film Coating Machine

MSK-SP-04-LD Ultrasonic Spray Pyrolysis Thin Film Coating Machine

Product ID：GDXZdmji016

Price: Please inquire PDF Format

Supply Ability:50SETS/MON

Port:SHENZHEN

Product Introduction
Other information

Model NumberMSK-SP-04-LD

Brand NameSYKJ

Payment TermsTT，PAYPAL，Alibaba.com Pay

MSK-SP-04-LD Ultrasonic Spray Pyrolysis Thin Film Coating Machine

Product Introduction
The MSK-SP-04-LD Ultrasonic Spray Pyrolysis Coating Machine is designed for laboratory thin-film fabrication and materials research. It uses ultrasonic atomization to convert precursor solutions into fine droplets, which are sprayed onto a heated substrate to form functional coatings.
The system provides controlled solution delivery through a stepper-motor-driven volumetric pump, adjustable spray movement along the X and Y axes, and programmable substrate temperature control up to 500°C. These functions support repeatable coating processes for oxide materials, transparent conductive films, and perovskite solar cell research.

Performance Features
• Ultrasonic atomization: A 40 kHz, 130 W ultrasonic atomizer generates fine droplets for spray coating.
•   Controlled solution delivery: A microprocessor and stepper motor control the volumetric pump to deliver precursor solution.
•   Adjustable X-Y movement: The spray head travels up to 200 mm along both axes to improve coating coverage and uniformity.
• Programmable heating: The substrate temperature can reach 500°C, with a digital temperature controller supporting seven-stage heating and cooling programs.
• Flexible solution capacity: Supplied solution containers are available in 50 mL and 250 mL sizes.
•   Laboratory-scale platform: A 150 × 150 mm substrate stage supports small-scale thin-film preparation.
•   Broad materials research applications: Suitable for exploring oxide coatings, transparent electrodes, and perovskite-related thin-film processes.

Working Principle
The MSK-SP-04-LD uses the spray pyrolysis method to deposit thin films.
1. Solution delivery: A stepper-motor-controlled volumetric pump feeds the precursor solution to the atomization system.
2. Ultrasonic atomization: The 40 kHz ultrasonic atomizer converts the solution into fine droplets.
3. Spray movement: The spray head moves along the X and Y axes to distribute the droplets over the substrate.
4. Thermal deposition: The substrate is heated to the selected temperature. As droplets contact the hot surface, solvent evaporation and thermal decomposition or chemical reactions can form the desired film.
5. Temperature programming: The digital controller manages programmed heating and cooling stages to suit the experiment.
Film quality depends on factors such as solution chemistry, droplet characteristics, substrate temperature, spray speed, and deposition conditions.

Technical Specifications

Parameter	Specification
Model	MSK-SP-04-LD
Equipment Type	Ultrasonic Spray Pyrolysis Thin Film Coating Machine
Input Power	208–240 V AC, 50/60 Hz
Installation Power Requirement	AC 220 V, 50 Hz, with proper grounding
Stepper Motor	24 V DC
Ultrasonic Atomizer Frequency	40 kHz
Ultrasonic Atomizer Power	130 W
Solution Container Capacity	50 mL and 250 mL
Solution Delivery Rate	1–20 mL/s, as specified by the source
Droplet Size	50 μm, as specified by the source
Spray Head Travel	200 mm along X and Y axes
X-Axis Movement Speed	10–800 mm/s
Y-Axis Movement Speed	1–12 mm/s; air-compressor-driven movement is specified in the source
Substrate Stage Size	150 × 150 mm
Maximum Heating Temperature	500°C
Temperature Controller	Digital display with seven-stage programmable heating and cooling
Overall Dimensions	840 × 920 × 1,400 mm
Cooling Water	Not required
Compressed Gas	Not required according to the installation requirements
Operating Altitude	Below 1,000 m
Ambient Temperature	25°C ± 15°C
Relative Humidity	55% RH ± 10% RH
Installation Footprint	Floor-standing; more than 1 m² of floor space required
Ventilation	Required

Application Scenarios
•    Oxide thin-film deposition and materials research
•    Transparent conductive film development
•    Perovskite solar cell research and coating
•    Functional coatings for photovoltaic devices
•    Laboratory-scale preparation of micro- and nanoscale coatings
•    Research into solution-based thin-film fabrication processes

Comparison with Conventional Thin-Film Deposition Methods

Feature	MSK-SP-04-LD Ultrasonic Spray Pyrolysis	Conventional Spin Coating	Vacuum-Based Deposition
Deposition Approach	Atomized solution sprayed onto a heated substrate	Liquid spread by substrate rotation	Material deposited under vacuum
Substrate Heating	Integrated heating up to 500°C	Depends on separate equipment or configuration	Depends on deposition technology
X-Y Spray Movement	Available	Not typically used	Depends on system
Solution-Based Processing	Yes	Yes	Depends on method
Typical Research Applications	Oxide films, transparent electrodes, perovskite-related coatings	Small-area solution-coated films	Thin films requiring vacuum processing
Process Flexibility	Adjustable solution delivery, spray movement, and heating program	Primarily controlled by solution and spin parameters	Depends on deposition process and equipment

Frequently Asked Questions
Q1: What is the MSK-SP-04-LD used for?
It is used for laboratory thin-film deposition, particularly solution-based oxide coatings, transparent electrode research, and perovskite solar cell studies.
Q2: How does ultrasonic spray pyrolysis work?
The system atomizes a precursor solution into droplets, sprays them onto a heated substrate, and uses thermal evaporation and reaction processes to form a film.
Q3: What is the maximum substrate heating temperature?
The specified maximum heating temperature is 500°C.
Q4: What is the ultrasonic atomizer specification?
The system uses a 40 kHz ultrasonic atomizer rated at 130 W.
Q5: What substrate size can the machine accommodate?
The substrate stage measures 150 × 150 mm.
Q6: Can the spray head movement be adjusted?
Yes. The spray head can move along the X and Y axes, with specified speeds of 10–800 mm/s on X and 1–12 mm/s on Y.
Q7: Does the machine support programmed heating?
Yes. Its digital temperature controller supports seven-stage programmable heating and cooling.
Q8: What installation facilities are required?
The machine requires a properly grounded AC 220 V, 50 Hz power supply, a floor area exceeding 1 m², and suitable ventilation. The source specifies that cooling water and compressed gas are not required.

Frequently Asked Questions
Q1: What is the MSK-SP-04-LD used for?
It is used for laboratory thin-film deposition, particularly solution-based oxide coatings, transparent electrode research, and perovskite solar cell studies.
Q2: How does ultrasonic spray pyrolysis work?
The system atomizes a precursor solution into droplets, sprays them onto a heated substrate, and uses thermal evaporation and reaction processes to form a film.
Q3: What is the maximum substrate heating temperature?
The specified maximum heating temperature is 500°C.
Q4: What is the ultrasonic atomizer specification?
The system uses a 40 kHz ultrasonic atomizer rated at 130 W.
Q5: What substrate size can the machine accommodate?
The substrate stage measures 150 × 150 mm.
Q6: Can the spray head movement be adjusted?
Yes. The spray head can move along the X and Y axes, with specified speeds of 10–800 mm/s on X and 1–12 mm/s on Y.
Q7: Does the machine support programmed heating?
Yes. Its digital temperature controller supports seven-stage programmable heating and cooling.
Q8: What installation facilities are required?
The machine requires a properly grounded AC 220 V, 50 Hz power supply, a floor area exceeding 1 m², and suitable ventilation. The source specifies that cooling water and compressed gas are not required.