FMC-01 fully automatic melting prototype Introduction: The FMC-01 automatic melting prototype is a glass melting sample preparation equipment developed by our company for XRF analysis. The samples obtained by the glass melting method effectively reduce or even eliminate adverse factors such as matrix effects, particle effects, and mineral effects encountered during XRF analysis, greatly improving the accuracy of XRF analysis. In industries such as steel, metallurgy, chemical engineering, geology, and cement, the glass melting method has extremely wide applications. This automatic sample melting prototype is a fully automatic sample melting and preparation equipment designed for this purpose. The overall design structure is reasonable, and the heating furnace body and control components are designed separately. The user operation is simple, and only needs to load the sample. The sample melting program is set through the touch screen, and it is completed automatically with one click. characteristic: 1. Apply advanced design concepts and adopt a separate desktop structure design for the heating furnace body and control components. The overall layout of the machine is reasonable, with a small volume and a beautiful and elegant structural appearance. 2. Select high-quality silicon molybdenum rod heating elements, with a maximum heating temperature of 1800 ℃, which is antioxidant, corrosion-resistant, and has a long service life. 3. The interior lining of the heating furnace is made of high-quality refractory insulation materials to ensure efficient utilization of electric heating and temperature stability. 4. Thermocouple real-time temperature measurement, PID constant temperature adjustment, PLC intelligent control, ensuring accurate control of the sample preparation process, and superior production quality. 5. Full touch screen display operation, user-friendly human-machine interface, less manual intervention, only need to load the sample, set the melting curve through the touch screen, and the melting process is completed automatically with one click. 6. Designed with a user adjustable automatic swing system to ensure the uniformity and quality of the melt, fully automatic reverse molding and shaking assistance, suitable for the sample preparation needs of different materials. 7. The instrument is designed with multiple protections (such as overtemperature and swing motion limit protection), making it safer, more stable, and reliable to operate. 8. The pouring of the sample is completed in the furnace, which has less heat radiation to the human body. A forced air cooling system is designed to accelerate the cooling of the melt and improve efficiency. 9. The entire machine has fast temperature rise, precise temperature control (± 0.1 ℃), energy-saving, stable operation, and a working temperature of up to 1800 ℃. It has good temperature applicability to different sample materials, and the final sample is uniform, which better meets the requirements of XRF analysis. 10. It can melt four samples at the same time in a single operation (users can also customize 6 sample models), resulting in high cost-effectiveness of the entire machine. Technical parameters: Model: FMC-01 Temperature range: room temperature~1800 ℃ Heating rate: maximum 35 ℃/min (melting heating stage) Heating method: silicon molybdenum rod heating Temperature control accuracy: ± 0.1 ℃ (dual thermocouple temperature measurement) Rated power and current: 10kW, 63A Power supply: single-phase 220V, 50/60Hz, protective grounding Crucible holder swing angle: maximum ± 75 ° (divided into 6 levels) Crucible frame swing frequency: maximum 1Hz (available in 6 levels) Forming method: automatic reverse casting, with adjustable cooling airflow and magnetic stirring speed Control system: integrated operation, display, and control, real color LCD touch screen, PLC control, PID constant temperature adjustment The working mode and time of each stage of the sample melting curve: preheating → oxidation → melting 1 → melting 2, and the time of each stage is adjustable The standing time of the crucible before pouring: adjustable The standing time of the crucible after pouring: adjustable Rotary swing time: adjustable Working mode of sample melting: automatic injection → melting oscillation → automatic reverse mold → automatic sample extraction Melting sample positions: 4 (6 sample positions can be customized according to user requirements) Sample melting speed: 4 pieces/12-18 minutes (depending on the complexity of the sample) Equipment safety protection: couple breakage, rod breakage protection, overheating protection, and motion limit protection. Crucible requirements: Platinum yellow crucible (Pt/Au: 95/5), to be customized separately Instrument weight: 150kg (host+controller) Equipment size (L × W × H mm): Host: 680 × six hundred and fifty × 560； Controller: 630 × two hundred and sixty × four hundred and twenty
Introduction: The FMC-01 automatic melting prototype is a glass melting sample preparation equipment developed by our company for XRF analysis. The samples obtained by the glass melting method effectively reduce or even eliminate adverse factors such as matrix effects, particle effects, and mineral effects encountered during XRF analysis, greatly improving the accuracy of XRF analysis. In industries such as steel, metallurgy, chemical engineering, geology, and cement, the glass melting method has extremely wide applications. This automatic sample melting prototype is a fully automatic sample melting and preparation equipment designed for this purpose. The overall design structure is reasonable, and the heating furnace body and control components are designed separately. The user operation is simple, and only needs to load the sample. The sample melting program is set through the touch screen, and it is completed automatically with one click.
